when it states patches sold seperately what does this mean...no flag on the cap?

That one flag that's shown, is attached to the cap, any different patch or flag you might want, You'll need to purchase separately.

where can i get patches that will fit this hat?

The patches can also be found on Amazon.

why have size chart, then offer only one size fits most?

Almost all cap makers have the same statement about size because they are adjustable to a wide range of Head sizes. Kids hats are the exception

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